Testing Using Power Hardware in the Loop

AC Power Source Testing with Power Hardware in the Loop

What is Power Hardware in the Loop?

Power-Hardware-in-the-Loop (PHIL) allows users to perform realistic closed loop tests without the need for testing on a real system. PHIL provides a real-time simulation environment through the exchange of low voltage/current signals that can be employed for the higher power testing required by the Unit Under Test (UUT). To this end, a power amplifier is used in between the UUT and the low-level simulator I/O to provide close-loop feedback between the simulation and the physical UUT. A power amplifier is selected based on their close-loop performance and ability to generate or to sink power. 

In this document, we’ll cover key considerations for selecting a power source with a power amplifier test solution for PHIL. 
1. Wide Operating Envelope
2. Extra Current Availability 
3. Fast Feedback
4. Low Latency / Fast Transients
5. Harmonic Signal Simulation
6. Full Galvanic Isolation
7. 4-Quadrant Sourcing & Sinking
8. Programming Capabilities 
 

Why is PHIL important for Testing?

PHIL shortens the design cycle by simulating control algorithms on the Real Time System (RTS), which uses a transient approach that provides instantaneous voltages and currents. 

This workflow allows for accurate emulation of a physical power plant and a multitude of loads. The high-fidelity simulation provides the flexibility to apply tests that are not practical on a real testbed which is ideal for testing R&D, inter-operability of loads and prototyping applications, safely. 

PHIL is a powerful testing capability for the testing and validation of power components and systems with higher power flow between the UUTs. Ideal applications include testing grid-tied inverters for compliance to IEEE 1547.1, UL1741 and similar global standards. 

Key Application Examples 

  • Aerospace and Defense
  • Electric Vehicles 
  • Electric Motor Drives
  • Renewable Energy
  • Microgrids, PV inverters, Utility Grid, Wind Turbines
  • Marine and Offshore Power Systems
  • Industrial Automation and Manufacturing, Robotics
  • Universities, Research Labs

Case Study: AZX Series Provides PHIL with Fast Response Time

PHIL Bandwidth with Low Latency < 50 μs  

Low latency, fast response time, and high bandwidth is critical for fast and responsive feedback to emulate real-time simulation of PHIL systems. 

Regenerative Grid Simulator with PHIL

Our Solution: The All-in-1 AZX Series

Regenerative-AC-Source-with-PHIL-AZX-Series with PHIL

AZX Series – AC Power Source and Load with PHIL

The AZX Series optimized for PHIL applications. It has an interface via a low latency, per-phase analog input. This feature amplifies control signals from real-time simulation systems for PHIL testing.

 Key Features:

• Modular and Scalable Power

• Widest Operating Envelope

• Extra Current Availability 

• Optimized for PHIL

• Built in Voltage, Current and Power Measurements

• Most Flexible Configuration

• 4-Q AC/DC Load Included

 

Summary

PHIL capability is available on the AZX Series All-in-1 AC/DC Power Source, and GSZ  Series Regenerative Grid Simulator, and ELZ Regenerative Load. For additional information, please contact sales@pacificpower.com.

AC Power Source Testing with Power Hardware in the Loop

What is Power Hardware in the Loop?

Power-Hardware-in-the-Loop (PHIL) allows users to perform realistic closed loop tests without the need for testing on a real system. PHIL provides a real-time simulation environment through the exchange of low voltage/current signals that can be employed for the higher power testing required by the Unit Under Test (UUT). To this end, a power amplifier is used in between the UUT and the low-level simulator I/O to provide close-loop feedback between the simulation and the physical UUT. A power amplifier is selected based on their close-loop performance and ability to generate or to sink power. 

In this document, we’ll cover key considerations for selecting a power source with a power amplifier test solution for PHIL. 
1. Wide Operating Envelope
2. Extra Current Availability 
3. Fast Feedback
4. Low Latency / Fast Transients
5. Harmonic Signal Simulation
6. Full Galvanic Isolation
7. 4-Quadrant Sourcing & Sinking
8. Programming Capabilities 
 

Why is PHIL important for Testing?

PHIL shortens the design cycle by simulating control algorithms on the Real Time System (RTS), which uses a transient approach that provides instantaneous voltages and currents. 

This workflow allows for accurate emulation of a physical power plant and a multitude of loads. The high-fidelity simulation provides the flexibility to apply tests that are not practical on a real testbed which is ideal for testing R&D, inter-operability of loads and prototyping applications, safely. 

PHIL is a powerful testing capability for the testing and validation of power components and systems with higher power flow between the UUTs. Ideal applications include testing grid-tied inverters for compliance to IEEE 1547.1, UL1741 and similar global standards. 

Key Application Examples 

  • Aerospace and Defense
  • Electric Vehicles 
  • Electric Motor Drives
  • Renewable Energy
  • Microgrids, PV inverters, Utility Grid, Wind Turbines
  • Marine and Offshore Power Systems
  • Industrial Automation and Manufacturing, Robotics
  • Universities, Research Labs

Case Study: AZX Series Provides PHIL with Fast Response Time

PHIL Bandwidth with Low Latency < 50 μs  

Low latency, fast response time, and high bandwidth is critical for fast and responsive feedback to emulate real-time simulation of PHIL systems. 

Regenerative Grid Simulator with PHIL

Our Solution: The All-in-1 AZX Series

Regenerative-AC-Source-with-PHIL-AZX-Series with PHIL

AZX Series – AC Power Source and Load with PHIL

The AZX Series optimized for PHIL applications. It has an interface via a low latency, per-phase analog input. This feature amplifies control signals from real-time simulation systems for PHIL testing.

 Key Features:

• Modular and Scalable Power

• Widest Operating Envelope

• Extra Current Availability 

• Optimized for PHIL

• Built in Voltage, Current and Power Measurements

• Most Flexible Configuration

• 4-Q AC/DC Load Included

 

Summary

PHIL capability is available on the AZX Series All-in-1 AC/DC Power Source, and GSZ  Series Regenerative Grid Simulator, and ELZ Regenerative Load. For additional information, please contact sales@pacificpower.com.